Sunday, December 31, 2017

The Important Of Hydro Testing

By Daniel Miller


There many different types of pressure vessels that can require this type of test periodically to ensure its functionality and safety. A pressure vessel can include anything from plumbing, boilers, pipelines, and gas tanks. Since businesses and homes have some or many of these types of containers or systems, it is important to stay up-to-date on hydro testing.

Before standardized tests were used to test the durability and safety of these kinds of pipes and containers, many people were killed in terrible accidents that could have been prevented. Now not only are the vessels built more safely, but they are also tested more precisely and regularly. This is very important since the liquids or gasses inside can often be very harmful or fatal to people.

Many people simply call the hydrostatic pressure test a leak test because the main thing that the tester is looking for is any pressure being lost. These small leaks can lead to big problems over time, and they can cause huge damages that can be very dangerous. Tests like this also look at how durable the vessel is an make sure everything is working as it should.

The way this test works is by filling up the container or pipes with water or some other liquid. Water is usually preferred because it won't damage the system. Depending on what type of vessel the test is being performed on, it will be filled to a specific pressure, and the tester will check to see if any of the pressure is lost after the supply valve is shut off.

The best way to tell where a leak is happening is by adding some kind of coloration to the medium being used. This is easily achieved in water with dye, which is the method many testers use. By simply following the dye and seeing where it is escaping from, sometimes a problem can be solved easily where it would've seemed like a major replacement was due.

Now that these tests are standardized and required of all vessels, manufacturers will have them tested directly after they make them. This means that customers can be assured that the container or pipe will work correctly and not put them at risk. Tests that are done periodically are called modified hydrostatic tests, also known as proof pressure tests.

The three main options for mediums to carry out this test with are air, water, and oil. The main drawback of oil is that it is expensive. Air requires specialized machinery in order to set up the test. That is why most professionals offering this service prefer to work with water.

It is necessary to make sure that a container will be safe even if it goes above its recommended pressure. It also brings the user peace of mind if a test has gone above and beyond the necessary capabilities. When carrying out this kind of test, the professional will usually ask for the normal working pressure of the pipe or container, then add a percentage of its pressure on for the test.




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